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LV & MV Aerial Bundle Cable (ABC) Overhead Distribution Lines

LV & MV Aerial Bundle Cable (ABC) Overhead Distribution Lines

The aerial bundled cables designed for overhead distribution lines have all conductors made of aluminium 1350 and insulated with XLPE.

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LV ABC (Self Supporting & Supporting Core)

Application

Aerial Bundle Cable (ABC cable) is a very innovative concept for overhead power distribution as compared to the conventional bare conductor overhead distribution system.

It provides higher level of safety and reliability, lower power losses and ultimate system economy by reducing installation, maintenance and operative cost.

LV Aerial Bundle Cables are designed to supply 600/1000 volt aerial service for temporary service at construction sites, as a service drop (power pole to service entrance), as a secondary cable (pole to pole) or street lighting.

This over-head cable provides reinforced insulation acc. IEC 61140 and fulfill therefore Class II acc. IEC 61140. It is not flame retardant. But this could be if requested change to a flame retardant cable.

StandardLV & MV Aerial Bundle Cable (ABC) Overhead Distribution Lines

Basic design to

International Electrotechnical Commission International Standards- TNB Specification(IEC 60502)

Australia New Zealand Standard-AS/NZS 3560-1 standards

French Standard-NFC 33-209

HD 626 S1

British Standard-BS 7870

 

MV ABC (3.8/6.6kV-19/33kV)LV & MV Aerial Bundle Cable (ABC) Overhead Distribution Lines

Application

Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential premises.

Standard

Basic design to International Electrotechnical Commission International Standards-IEC 60502 

Australia New Zealand Standard-AS/NZS 3599-1 standards

 

600/1000V ABC-International Electrotechnical Commission International Standards IEC 60502 & TNB Specification (AL/PE)

Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
1×16+1x 25 RM 6.4 61 15.3 160
3×16+1x 25 RM 6.4 61 19.0 290
3×25+1x 25 RM 6.4 84 23.2 400
3×35+1x 25 RM 6.4 104 25.6 500
3×50+1x 35 RM 8.9 129 30.0 680
3×70+1x 50 RM 12.1 167 34.9 920
3×95+1x 70 RM 18.0 209 40.6 1270
3×120+1x 70 RM 18.0 246 44.1 1510
3×150+1x 95 RM 24.2 283 49.2 1870
3×185+1×120 RM 30.8 332 54.9 2340
3×25+1×25+1×16 RM 6.4 84 23.2 470
3×35+1×25+1×16 RM 6.4 104 25.6 560
3×50+1×35+1×16 RM 8.9 129 30.0 740
3×70+1×50+1×16 RM 12.1 167 34.9 980
3×95+1×70+1×16 RM 18.0 209 40.6 1330
3×120+1×70+1×16 RM 18.0 246 44.1 1580
3×150+1×95+1×16 RM 24.2 283 49.2 1940
3×185+1×120+1×16 RM 30.8 332 54.9 2410
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600/1000V ABC- Australia New Zealand Standard AS/NZS 3560.1 (AL/XLPE)

Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
2×16 RM 4.4 78 15.0 140
2×25 RM 7.0 105 17.6 210
2×35 RM 9.8 125 19.6 270
2×50 RM 11.4 150 22.8 370
2×95 RM 15.3 230 30.6 680
3×25 RM 8.8 97 19.0 310
3×35 RM 9.8 120 21.1 410
3×50 RM 11.4 140 24.6 550
4×16 RM 8.8 74 18.1 290
4×25 RM 14.0 97 21.2 410
4×35 RM 19.6 120 23.7 550
4×50 RM 28.0 140 27.5 740
4×70 RM 39.2 175 31.9 1000
4×95 RM 53.2 215 36.9 1370
4×120 RM 67.2 250 40.6 1690
4×150 RM 84.0 280 43.9 2020
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600/1000V ABC – DES/LVC/ABC & IEC 60502 (AL/XLPE)

Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
4×25 RM 3.5 84 21.5 420
4×35 RM 4.9 104 23.9 550
4×120+1×25 RM 16.8 246 43.8 1800
4×185+1×25 RM 25.9 332 50.7 2700
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600/1000V ABC — French Standard NFC 33-209 (AL/XLPE)

Number of cores x nominal cross section max. conductor- resistance min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 Ohm/km kN A mm kg/km
2×10 RM 3.080 1.5 38 12.8 93
4×10 RM 3.080 1.5 38 15.4 183
2×16 RM 1.910 2.3 72 14.8 129
2×16 RN + 2×1.5 RE 1.910/12.100 2.3 72 14.8 176
4×16 RM 1.910 2.3 72 17.8 257
4×16 RN + 2×1.5 RE 1.910/12.100 2.3 72 17.8 304
2×25 RM 1.200 3.8 107 18.0 202
2×25 RM + 2×1,5 RE 1.200/12.100 3.8 107 18.0 249
4×25 RM 1.200 3.8 107 21.7 404
Number of cores x nominal cross section max. conductor- resistance min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 Ohm/km kN A mm kg/km
4×25 RM + 2×1,5 RE 1.200/12.100 3.8 107 21.7 451
2×35 RM 0.868 5.2 132 20.8 269
2×35 RM + 2×1,5 RE 0.868/12.100 5.2 132 20.8 316
4×35 RM 0.868 5.2 132 25.1 539
4×35 RM + 2×1,5 RE 0.868/12.100 5.2 132 25.1 586
2×50 RM 0.641 7.6 165 23.4 352
2×50 RM + 2×1,5 RE 0.641/12.100 7.6 165 23.4 399
1×54.6 RM + 3×25 RM 0.630/1.200 3.8 107 21.7 507
1×54.6 RM + 3×25 RM + 1×16 RM 0.630/1.200/1.910 3.8/2.3 107/72 24.3 573
1×54.6 RM + 3×25 RM + 2×16 RM 0.630/1.200/1.910 3.8/2.3 107/72 29.7 639
1×54.6 RM + 3×25 RM + 3×16 RM 0.630/1.200/1.910 3.8/2.3 107/72 31.1 705
1×54.6 RM + 3×35 RM 0.630/0.868 5.2 132 25.1 615
1×54.6 RM + 3×35 RM + 1×16 RM 0.630/0.868/1.910 5.2/2.3 132/72 28.1 680
1×54.6 RM + 3×35 RM + 2×16 RM 0.630/0.868/1.910 5.2/2.3 132/72 34.3 748
1×54.6 RM + 3×35 RM + 3×16 RM 0.630/0.868/1.910 5.2/2.3 132/72 35.9 814
1×54.6 RM + 3×35 RM + 1×25 RM 0.630/0.868/1.200 5.2/3.8 132/107 28.1 714
1×54.6 RM + 3×50 RM 0.630/0.641 7.6 165 28.2 741
1×54.6 RM + 3×50 RM + 1×16 RM 0.630/0.641/1.910 7.6/2.3 165/72 31.6 806
1×54.6 RM + 3×50 RM + 2×16 RM 0.630/0.641/1.910 7.6/2.3 165/72 38.6 875
1×54.6 RM + 3×50 RM + 3×16 RM 0.630/0.641/1.910 7.6/2.3 165/72 40.4 940
1×54.6 RM + 3×50 RM + 1×25 RM 0.630/0.641/1.200 7.6/3.8 165/107 31.6 841
1×54.6 RM + 3×70 RM 0.630/0.443 10.2 205 33.0 950
1×54.6 RM + 3×70 RM + 1×16 RM 0.630/0.443/1.910 10.2/2.3 205/72 37.0 1014
1×54.6 RM + 3×70 RM + 2×16 RM 0.630/0.443/1.910 10.2/2.3 205/72 45.2 1083
1×54.6 RM + 3×70 RM + 3×16 RM 0.630/0.443/1.910 10.2/2.3 205/72 47.3 1148
1×54.6 RM + 3×70 RM + 1×25 RM 0.630/0.443/1.200 10.2/3.8 205/107 37.0 1048
1×54.6 RM + 3×70 RM + 2×25 RM 0.630/0.443/1.200 10.2/3.8 205/107 45.2 1150
1×54.6 RM + 3×70 RM + 3×25 RM 0.630/0.443/1.200 10.2/3.8 205/107 47.3 1250
1×54.6 RM + 3×95 RM 0.630/0.320 13.5 240 37.4 1176
1×54.6 RM + 3×95 RM + 1×16 RM 0.630/0.320/1.910 13.5/2.3 240/72 41.9 1243
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600/1000V ABC – Germany Standard HD 626 S1

Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
2x 16 RM 1,910 2,5 72 147
2x 25 RM 1,200 4,0 107 208
2x 35 RM 0,868 5,5 132 277
2x 50 RM 0,641 8,0 165 361
4x 16 RM 1,910 2,5 72 286
4x 25 RM 1,200 4,0 107 430
4x 35 RM 0,868 5,5 132 553
4x 50 RM 0,641 8,0 165 746
4x 70 RM 0,443 10,7 205 1009
4x 95 RM 0,320 13,7 240 1332
4x 120 RM 0,253 18,6 290 1632
4x 35 + 1x 35 RM 0,868/0,868 5,5/5,5 132/132 694
4x 50 + 1x 25 RM 0,641/1,200 8,0/4,0 165/107 814
Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
4x 50 + 1x 35 RM 0,641/0,868 8,5/5,5 165/132 845
4x 70 + 1x 25 RM 0,443/1,200 10,7/4,0 205/107 1105
4x 70 + 2x 25 RM 0,443/1,200 10,7/4,0 205/107 1217
4x 70 + 1x 35 RM 0,443/0,868 10,7/5,5 205/132 1150
4x 70 + 2x 35 RM 0,443/0,868 10,7/5,5 205/132 1289
4x 95 + 1x 25 RM 0,320/1,200 13,7/4,0 240/107 1438
4x 95 + 1x 35 RM 0,320/0,868 13,7/5,5 240/132 1467
4x 95 + 2x 25 RM 0,320/1,200 13,7/4,0 240/107 1544
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600/1000V ABC –British Standard BS 7870-5 (AL/XLPE)

Number of cores x nominal cross section max. conductor- resistance min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 Ohm/km kN A mm kg/km
1x 16 RM 1,910 2,5 72 80 74
1x 25 RM 1,200 4,0 107 90 106
1x 35 RM 0,868 5,5 132 105 138
1x 50 RM 0,641 8,0 165 118 182
1x 70 RM 0,443 10,7 205 130 252
1x 95 RM 0,320 13,7 240 154 333
1x 120 RM 0,253 18,6 290 170 408
1x 150 RM 0,206 23,2 334 190 502
1x 185 RM 0,164 28,7 389 210 611
1x 240 RM 0,125 37,2 467 240 801
2x 16 RM 1,910 2,5 72 156 147
2x 25 RM 1,200 4,0 107 180 208
2x 35 RM 0,868 5,5 132 200 277
2x 50 RM 0,641 8,0 165 235 361
2x 70 RM 0,443 10,7 205 254 505
2x 95 RM 0,320 13,7 240 303 666
2x 150 RM 0,206 23,2 334 380 1004
4x 16 RM 1,910 2,5 72 188 286
4x 25 RM 1,200 4,0 107 212 430
4x 35 RM 0,868 5,5 132 241 553
4x 50 RM 0,641 8,0 165 278 746
4x 70 RM 0,443 10,7 205 318 1009
4x 95 RM 0,320 13,7 240 378 1332
4x 120 RM 0,253 18,6 290 544 1632
4x 50 + 1x 25 RM 0,641/1,200 8,0/4,0 165/107 319 814
4x 50 + 1x 35 RM 0,641/0,868 8,5/5,5 165/132 319 845
4x 70 + 1x 25 RM 0,443/1,200 10,7/4,0 205/107 360 1105
4x 70 + 2x 25 RM 0,443/1,200 10,7/4,0 205/107 400 1217
4x 95 + 1x 25 RM 0,320/1,200 13,7/4,0 240/107 418 1438
4x 95 + 2x 25 RM 0,320/1,200 13,7/4,0 240/107 420 1544
4×120 + 1x 25 RM 0,253/1,200 18,6/4,0 290/107 590 2050
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International Electrotechnical Commission International Standards-IEC 60502 6.35/11 kV ABC for Overhead Distribution Lines

Number of Cores x Nominal Cross Section Phase Conductor Messenger Suspension Unit Continuous current rating at 300C ambient temp
Stranding Nominal Sectional Area Maximum Conductor Resistance Stranding Nominal Sectional Area Breaking Load
No.×mm^2 No.×mm mm^2 Ω/Km No.×mm mm^2 KN A
3X50 + 1X25 19/1.78 50 0.641 7/3.0 50 60 116
3X70 + 1X50 19/.14 70 0.443 7/3.15 50 62 210
3X95+ 1X50 19/2.52 95 0.32 7/3.0 50 60 173
3X185+1X120 37/2.52 185 0.164 7/4.67 120 150 259
3X150 +1X50 37/2.25 150 0.206 7/3.15 50 62 365
3X240 +1X50 61/2.25 240 0.125 7/3.15 50 62 500
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International Electrotechnical Commission International Standards-IEC 60502 19/33 kV ABC for Overhead Distribution Lines

Number of Cores x Nominal Cross Section Phase Conductor Messenger Suspension Unit Continuous current rating at 300C ambient temp
Stranding Nominal Sectional Area Maximum Conductor Resistance Stranding Nominal Sectional Area Breaking Load
No.×mm^2 No.×mm mm^2 Ω/Km No.×mm mm^2 KN A
3X50 + 1X50 19/1.78 50 0.641 7/3.0 50 60 165
3X150+ 1X50 37/2.25 150 0.206 7/3.0 50 60 315
3X185+1X70 37/2.52 185 0.164 7/3.57 70 91 355
3X70 +1X50 19/2.14 7 0.443 7/3.15 50 62 250
3X150 +1X50 37/2.25 150 0.206 7/3.15 50 62 370
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Australia New Zealand Standard-AS/NZS 3599 Part 1 6.35/11 KV Al/XLPE /HDPE Non-Screened Cables

Number of Cores x Nominal Cross Section Phase Conductor Messenger Suspension Unit Nominal Sectional Area Breaking Load
Diameter of Conductor Thickness of Insulation Thickness of Insulation Screen Thickness of Sheath Stranding
No.×mm^2 mm mm mm mm No.×mm mm^2 KN
3×35 6.9 3.4 0.8 1.2 7/4.75 52.4 1370
3×50 8.1 3.4 0.8 1.2 7/4.75 54.6 1530
3×70 9.7 3.4 0.8 1.2 7/4.75 57.8 1790
3×95 11.4 3.4 0.8 1.2 7/4.75 61.3 2100
3×120 12.8 3.4 0.8 1.2 19/3.50 67.3 2540
3×150 14.2 3.4 0.8 1.2 19/3.50 70.1 2840
3×185 15.7 3.4 0.8 1.2 19/3.50 73.1 3190
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Australia New Zealand Standard-AS/NZS 3599 Part 1 6.35/11 kV AL/XLPE /CWS/HDPE Screened Cables

Number of Cores x Nominal Cross Section Diameter of Conductor Thickness of Insulation Thickness of Insulation Screen Copper Wire Screen Stranding Thickness of Sheath Galvanized Steel Wire Stranding Nominal Sectional Area Breaking Load
No.×mm^2 mm mm mm No.×mm mm No.×mm mm^2 KN
Light Duty Screen
3×35 6.9 3.4 0.8 25/0.85 1.8 7/2.00 54.1 1820
3×35 6.9 3.4 0.8 25/0.85 1.8 19/2.00 58.1 2130
3×50 8.1 3.4 0.8 25/0.85 1.8 19/2.00 60.4 2300
3×70 9.7 3.4 0.8 25/0.85 1.8 19/2.00 63.6 2570
3×95 11.4 3.4 0.8 25/0.85 1.8 19/2.00 67.0 2900
3×120 12.8 3.4 0.8 25/0.85 1.8 19/2.00 69.8 3190
3×150 14.2 3.4 0.8 25/0.85 1.9 19/2.00 73.0 3530
3×185 15.7 3.4 0.8 25/0.85 1.9 19/2.00 76.0 3890
Heavy Duty Screen
3×35 6.9 3.4 0.8 40/0.85 1.8 7/2.00 54.1 2050
3×35 6.9 3.4 0.8 40/0.85 1.8 19/2.00 58.1 2360
3×50 8.1 3.4 0.8 23/1.35 1.8 19/2.00 62.4 2820
3×70 9.7 3.4 0.8 32/1.35 1.8 19/2.00 65.6 3440
3×95 11.4 3.4 0.8 39/1.35 1.8 19/2.00 69.0 4030
3×120 12.8 3.4 0.8 39/1.35 1.8 19/2.00 71.8 4320
3×150 14.2 3.4 0.8 39/1.35 1.9 19/2.00 75.0 4670
3×185 15.7 3.4 0.8 39/1.35 1.9 19/2.00 78.0 5020
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Australia New Zealand Standard-AS/NZS 3599 Part 1 12.7/22 kV AL/XLPE /HDPE Non-Screened Cables

Number of Cores x Nominal Cross Section Phase Conductor Messenger Suspension Unit Nominal Sectional Area Breaking Load
Diameter of Conductor Thickness of Insulation Thickness of Insulation Screen Thickness of Sheath Stranding
No.×mm^2 mm mm mm mm No.×mm mm^2 KN
3×35 6.9 5.5 0.8 1.2 7/4.75 61.0 1780
3×50 8.1 5.5 0.8 1.2 7/4.75 63.3 1970
3×70 9.7 5.5 0.8 1.2 7/4.75 66.5 2260
3×95 11.4 5.5 0.8 1.2 7/4.75 69.9 2600
3×120 12.8 5.5 0.8 1.2 19/3.50 75.9 3070
3×150 14.2 5.5 0.8 1.2 19/3.50 78.7 3390
3×185 15.7 5.5 0.8 1.2 19/3.50 81.7 3760
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Australia New Zealand Standard-AS/NZS 3599 Part 1 12.7/22 kV AL/XLPE /CWS/HDPE Screened Cables

Number of Cores x Nominal Cross Section Diameter of Conductor Thickness of Insulation Thickness of Insulation Screen Copper Wire Screen Stranding Thickness of Sheath Galvanized Steel Wire Stranding Nominal Sectional Area Breaking Load
No.×mm^2 mm mm mm No.×mm mm No.×mm mm^2 KN
Light Duty Screen
3×35 6.9 5.5 0.8 25/0.85 1.8 7/2.00 62.7 2280
3×35 6.9 5.5 0.8 25/0.85 1.8 19/2.00 66.7 2580
3×50 8.1 5.5 0.8 25/0.85 1.8 19/2.00 69.0 2780
3×70 9.7 5.5 0.8 25/0.85 1.9 19/2.00 72.6 3110
3×95 11.4 5.5 0.8 25/0.85 1.9 19/2.00 76.0 3460
3×120 12.8 5.5 0.8 25/0.85 2.0 19/2.00 79.2 3810
3×150 14.2 5.5 1.0 25/0.85 2.0 19/2.00 82.8 4230
3×185 15.7 5.5 1.0 25/0.85 2.1 19/2.00 86.2 4650
Heavy Duty Screen
3×35 6.9 5.5 0.8 40/0.85 1.8 7/2.00 62.7 2510
3×35 6.9 5.5 0.8 40/0.85 1.8 19/2.00 66.7 2810
3×50 8.1 5.5 0.8 23/1.35 1.8 19/2.00 71.0 3300
3×70 9.7 5.5 0.8 32/1.35 1.9 19/2.00 74.6 3970
3×95 11.4 5.5 0.8 39/1.35 1.9 19/2.00 78.0 4600
3×120 12.8 5.5 0.8 39/1.35 2.0 19/2.00 81.2 4950
3×150 14.2 5.5 1.0 39/1.35 2.0 19/2.00 84.8 5360
3×185 15.7 5.5 1.0 39/1.35 2.1 19/2.00 88.2 5790
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